點擊圖片查看大圖飛鋸機是一種對連續(xù)運動的高頻焊管鋼材進行定尺切斷的自動化設(shè)備，可在焊管或型鋼高速運動下實現(xiàn)自動跟蹤鋸切，是焊管生產(chǎn)線上后一道工序的生產(chǎn)設(shè)備，對產(chǎn)品的質(zhì)量和生產(chǎn)效率有較大的影響。要精確地剪切快速運動中的管材，剪切工具必須與機組的運動精確協(xié)調(diào)，尤其是在機組速度變化時，生產(chǎn)工藝要求剪切工具必須與機組線速度保持同步跟蹤的情況下來進行定尺剪切。
廈門仲鑫達自動化設(shè)備有限公司
聯(lián)系人：李素云
手機：18965423501
電話：0592-5165501
傳真：0592-5165561 (備注“李素云”收）
郵箱：xsc@zxdadsqc.com
Q Q ：1587052687 , 806403614
網(wǎng)址：http://www.zxdadsqc.com/
http://www.triconex-dcs.com/
地址；廈門思明區(qū)湖濱東路湖光大廈18樓A單元
2工藝要求
根據(jù)生產(chǎn)過程及產(chǎn)品技術(shù)指標，對飛鋸機基本工藝要求如下：
鋸切過程中鋸片必須和運行的管材同步，保證在鋸切過程中，鋸片既要繞鋸軸轉(zhuǎn)動(施加鋸切力和鋸切功率)，又要與管材以相同的速度移動(保證管材的被切斷面平直且不至于打飛鋸片，造成設(shè)備損毀和安全事故)；飛鋸機應(yīng)能鋸切不同的定尺長度；要保證鋸切的切口平直。即在整個鋸切過程中，鋸片都應(yīng)和鋼管軸線垂直，并且要使切頭部分不彎不扁。
3系統(tǒng)改造
飛鋸系統(tǒng)改造之前采用的是繼電器控制，其中接觸器、行程開關(guān)、繼電器等電器元件作為控制元件，其控制系統(tǒng)復(fù)雜，操作難度大，并且安裝接線工作量大、修改控制策略難,維護量大，嚴重影響了正常生產(chǎn)。因此，飛鋸切割控制系統(tǒng)成了制約生產(chǎn)的瓶頸。而采用可靠性較高的plc組成的控制系統(tǒng)作為數(shù)據(jù)采集、控制回路、自動順序操作和運算的主要設(shè)備。滿足了系統(tǒng)可靠性、穩(wěn)定性和實時性的要求。
由plc控制小車啟動并加速追蹤焊管至與焊管等速時達到定尺點，夾具夾緊焊管，即將鋸車與焊管連為一體，氣缸驅(qū)動落鋸、抬鋸、完成鋸切，夾具松開，小車減速，停車，返回原位。圖1為飛鋸機系統(tǒng)工作循環(huán)示意圖。
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